Tuesday 12 December 2017

Flakiness and Elongation Index of Coarse Aggregate

Particle shape and surface texture influence the properties of freshly mixed concrete more than the properties of hardened concrete. Rough-textured, angular, and elongated particles require more water to produce workable concrete than smooth, rounded compact aggregate. Consequently, the cement content must also be increased to maintain the water-cement ratio. Generally, flat and elongated particles are avoided or are limited to about 15 % by weight of the total aggregate.
AIM:
To determination of Flakiness Index and Elongation Index of Course Aggregates.
Apparatus:
  • Standard thickness gauge.
  • Standard length gauge.
  • IS Sieves of size 63, 50, 40, 31.5, 25, 20, 16, 12.5, 10 & 6.3mm.
  • Balance.
FIGURE:

Procedure:
1.   Sample - A quantity of aggregate shall be taken sufficient to provide the minimum number of 200 pieces of any fraction to be tested.
2.   Sieving - The sample shall be sieved in proper manner with the sieves specified in Table.
3.   Separation of Flaky material- Each fraction shall be gauged in turn for thickness on a metal gauge of the pattern shown in Fig. 1, or in bulk on sieves having elongated slots. The width of the slot used in the gauge or sieve shall be of the dimensions specified in co1 3 of above Table for the appropriate size of material. 
4.   Weighing of Flaky Material - The total amount passing the gauge shall be weighed to an accuracy of at least 0.1 percent of the weight of the test sample.
5.   The flakiness index is the total weight of the material passing the various thickness gauges or sieves, expressed as a percentage of the total weight of the sample gauged.
6.   Sieving - The sample shall be sieved in proper manner with the sieves specified in above Table.
7.   Separation of Elongated Material- Each fraction shall be gauged individually for length on a metal length gauge of the pattern shown in Fig. 2. The gauge length used shall be that specified in co1 4 of above Table for the appropriate size of material.
8.   Weighing of Elongated Material - The total amount retained by the length gauge shall be weighed to an accuracy of at least 0.1 percent of the weight of the test sample.
9.   The elongation index is the total weight of the material retained on the various length gauges, expressed as a percentage of the total weight of the sample gauged.

OBSERVATION:
1.   Total weight of course aggregate____________ g. (Flakiness Index)

Size of Aggregate Thickness
Thickness Gauge mm
Weight Retained on Thickness Gauge
Percentage of
Weight Retained (%)
Remark
Passing through IS Sieves
Retained on IS Sieves
63 mm
50 mm
33.90



50 mm
40 mm
27.00



40 mm
25 mm
19.60



31 mm
25 mm
16.95



25 mm
20 mm
13.50



20 mm
16 mm
10.80



16 mm
12 mm
8.55



12.5 mm
10 mm
6.75



10 mm
6.3 mm
4.89





Total




 2.   Total weight of course aggregate________ g. (Elongation Index)

Size of Aggregate Thickness
Length Gauge mm
Weight Retained on Length Gauge
Percentage of
Weight Retained (%)
Remark
Passing through IS Sieves
Retained on IS Sieves
63 mm
50 mm
--



50 mm
40 mm
81.0



40 mm
25 mm
58.5



31 mm
25 mm
--



25 mm
20 mm
40.5



20 mm
16 mm
32.4



16 mm
12 mm
25.6



12.5 mm
10 mm
20.2



10 mm
6.3 mm
14.7





Total




CALCULATION:
The Flakiness index= Total of Percentage of Retained on Thickness Gauge (%)/100
The elongation index= Total of Percentage of Retained on Length Gauge (%)/100
 RESULT:
The flakiness index of a given sample of aggregate is _______ %
The elongation index of a given sample of aggregate is_______ %

Friday 8 December 2017

Aggregate abrasion value test

Resistance to wear offered by aggregate is termed as “aggregate abrasion value”. Los Angeles abrasion test on aggregates is the measure of aggregate toughness and abrasion resistance such as crushing, degradation and disintegration.
AIM:
To determine the abrasion value of coarse aggregate.
Apparatus:
  • Los Angeles Machine.
  • Abrasive charge:
1.   48mm in diameter and each.
2.   weight between 390 to 445 g.
  • IS Sieves: 1.70, 2.36, 4.75, 6.3, 10, 12.5, 20, 25, 40, 50, 63, 80 mm
  • Balance.
  • Drying oven.
  • Tray.
FIGURE:

Procedure:
The test sample consists of clean aggregates dried in oven at 105° – 110°C. The sample should conform to any of the gradings shown in table 1.
1. Select the grading to be used in the test such that it conforms to the grading to be used in construction, to the maximum extent possible.
2. Take 5 kg of sample for gradings A, B, C & D and 10 kg for gradings E, F & G.
3. Choose the abrasive charge as per Table 2 depending on grading of aggregates.
4. Place the aggregates and abrasive charge on the cylinder and fix the cover.
5. Rotate the machine at a speed of 30 to 33 revolutions per minute. The number of revolutions is 500 for gradings A, B, C & D and 1000 for gradings E, F & G. The machine should be balanced and driven such that there is uniform peripheral speed.
6. The machine is stopped after the desired number of revolutions and material is discharged to a tray.
7. The entire stone dust is sieved on 1.70 mm IS sieve.
8. The material coarser than 1.7mm size is weighed correct to one gram.

Table 1: Grading of Test Samples – *Tolerance of ± 12 percent permitted.
Sieve size
Weight of test sample in gm
Passing (mm)
Retained on (mm)
A
B
C
D
E
F
G
80
63
-
-
-
-
2500*
-
-
63
50
-
-
-
-
2500*
-
-
50
40
-
-
-
-
5000*
5000*
-
40
25
1250
-
-
-
-
5000*
5000*
25
20
1250
-
-
-
-
-
5000*
20
12.5
1250
2500
-
-
-
-
-
12.5
10
1250
2500
-
-
-
-
-
10
6.3
-
-
2500
-
-
-
-
6.3
4.75
-
-
2500
-
-
-
-
4.75
2.36
-
-
-
5000
-
-
-
Table 2: Selection of Abrasive Charge:
Grading
No of Steel balls
Weight of charge in gm.
A
12
5000 ± 25
B
11
4584 ±25
C
8
3330 ± 20
D
6
2500 ± 15
E
12
5000 ± 25
F
12
5000 ± 25
G
12
5000 ± 25
OBSERVATIONS:
Original weight of aggregate sample = W1 g
Weight of aggregate sample retained = W2 g
Weight passing 1.7mm IS sieve = W– Wg
Abrasion Value = (W– W) / WX 100
RESULTS:
Los Angeles Abrasion Value =


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