Wednesday, 8 November 2017

Compressive Strength of Concrete -Cube Test

Compressive strength of concrete cube test provides an idea about all the characteristics of concrete. By this single test one judge that whether Concreting has been done properly or not.
Compressive strength of concrete depends on many factors such as water-cement ratio, cement strength, quality of concrete material, quality control during production of concrete etc.
Test for compressive strength is carried out either on cube or cylinder. Various standard codes recommends concrete cylinder or concrete cube as the standard specimen for the test. American Society for Testing Materials ASTM C39/C39M provides Standard Test Method for Compressive Strength of Cylindrical Concrete Specimens.

Procedure: Compressive Strength Test of Concrete Cubes
For cube test two types of specimens either cubes of 15cm X 15cm X 15cm or 10cm X 10cm x 10cm depending upon the size of aggregate are used. For most of the works cubical moulds of size 15cm x 15cm x 15cm are commonly used.
This concrete is poured in the mould and tempered properly so as not to have any voids. After 24 hours these moulds are removed and test specimens are put in water for curing. The top surface of these specimen should be made even and smooth. This is done by putting cement paste and spreading smoothly on whole area of specimen.
These specimens are tested by compression testing machine after 7 days curing or 28 days curing. Load should be applied gradually at the rate of 140 kg/cm2 per minute till the Specimens fails. Load at the failure divided by area of specimen gives the compressive strength of concrete.
Apparatus for Concrete Cube Test

  1. Compression testing machine
  2. Cube Mould
  3. weighing balance.
  4. steel foot rule


 


Preparation of Concrete Cube Specimen

The proportion and material for making these test specimens are from the same concrete used in the field.
Specimen
6 cubes of 15 cm size Mix. M15 or above

Mixing of Concrete for Cube Test

Mix the concrete either by hand or in a laboratory batch mixer
Hand Mixing
(i)Mix the cement and fine aggregate on a water tight none-absorbent platform until the mixture is thoroughly blended and is of uniform color
(ii)Add the coarse aggregate and mix with cement and fine aggregate until the coarse aggregate is uniformly distributed throughout the batch
(iii)Add water and mix it until the concrete appears to be homogeneous and of the desired consistency

Sampling of Cubes for Test

(i) Clean the mounds and apply oil
(ii) Fill the concrete in the molds in layers approximately 5cm thick
(iii) Compact each layer with not less than 35strokes per layer using a tamping rod (steel bar 16mm diameter and 60cm long, bullet pointed at lower end)
(iv) Level the top surface and smoothen it with a trowel
Curing of Cubes
The test specimens are stored in moist air for 24 hours and after this period the specimens are marked and removed from the molds and kept submerged in clear fresh water until taken out prior to test.
Procedure for Cube Test
(I) Remove the specimen from water after specified curing time and wipe out excess water from the surface.
(II) Take the dimension of the specimen to the nearest 0.2m
(III) Clean the bearing surface of the testing machine
(IV) Place the specimen in the machine in such a manner that the load shall be applied to the opposite sides of the cube cast.
(V) Align the specimen centrally on the base plate of the machine.
(VI) Rotate the movable portion gently by hand so that it touches the top surface of the specimen.
(VII) Apply the load gradually without shock and continuously at the rate of 140 kg/cm2/minute till the specimen fails
(VIII) Record the maximum load and note any unusual features in the type of failure.


Note:
Minimum three specimens should be tested at each selected age. If strength of any specimen varies by more than 15 per cent of average strength, results of such specimen should be rejected. Average of three specimens gives the crushing strength of concrete. The strength requirements of concrete.
Calculations for Concrete Cube Tests for Compressive Strength
Size of the cube =15cm x15cm x15cm
Area of the specimen (calculated from the mean size of the specimen )=225 cm2
Characteristic compressive strength(f ck)at 7 days =
Expected maximum load =fck x area x f.s
Range to be selected is …………………..
Similar calculation should be done for 28 day compressive strength
Maximum load applied =……….tones = ………….N
Compressive strength = (Load in N/ Area in mm2)=……………N/mm2
=……………………….N/mm2
Reports of Cube Test
a) Identification mark
b) Date of test
c) Age of specimen
d) Curing conditions, including date of manufacture of specimen
f) Appearance of fractured faces of concrete and the type of fracture if they are unusual
Results of Concrete Cube Test
Average compressive strength of the concrete cube = ………….N/ mm2 (at 7 days)
Average compressive strength of the concrete cube =………. N/mm2 (at 28 days)
Compressive Strength of Concrete at Various Ages:
The strength of concrete increases with age. Table shows the strength of concrete at different ages in comparison with the strength at 28 days after casting.
Age
Strength per cent
1 day
16%
3 days
40%
7 days
65%
14 days
90%
28 days
99%

Compressive Strength of Different Grades of Concrete at 7 and 28 Days

Grade of
Concrete
Minimum compressive strength N/mm2 at 7 days
Specified characteristic compressive strength (N/mm2) at 28 days
M15
10
15
M20
13.5
20
M25
17
25
M30
20
30
M35
23.5
35
M40
27
40
M45
30
45

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