Thursday, 16 November 2017

Determination of Consistency of Cement

The Consistency of cement test is performed to determine the amount of water content that is to be added in cement to attain Standard consistency or normal consistency of cement.
When water is mixed with cement, it starts hydration. Excessive addition of water in cement results an increase in Water cement ratio & ultimately cement loses its strength when it hardens. If Less water is added than required, Cement isn’t properly hydrated and results in loss of strength.
AIM:
To determine the normal consistency of a given sample of cement.
Apparatus:
·         Vicat apparatus conforming to IS : 5513-1976, 
·         Balance, 
·         Gauging Trowel, 
·         Stop Watch.
FIGURE:
Procedure:
1.   The standard consistency of a cement paste is defined as that consistency which will permit the Vicat plunger to penetrate to a point 5 to 7 mm from the bottom of the Vicat mould.
2.   Initially a cement sample of about 300 g is taken in a tray and is mixed with a known percentage of water by weight of cement, say starting from 26% and then it is increased by every 2% until the normal consistency is achieved.
3.   Prepare a paste of 300 g of Cement with a weighed quantity of potable or distilled water, taking care that the time of gauging is not less than 3 minutes, nor more than 5 min, and the gauging shall be completed before any sign of setting occurs. The gauging time shall be counted from the time of adding water to the dry cement until commencing to fill the mould.
4.   Fill the Vicat mould with this paste, the mould resting upon a non-porous plate. After completely filling the mould, smoothen the surface of the paste, making it level with the top of the mould. The mould may be slightly shaken to expel the air.
5.   Place the test block in the mould, together with the non-porous resting plate, under the rod bearing the plunger; lower the plunger gently to touch the surface of the test block, and quickly release, allowing it to sink into the paste. This operation shall be carried out immediately after filling the mould.
6.   Prepare trial pastes with varying percentages of water and test as described above until the amount of water necessary for making up the standard consistency as defined in Step 1 is found.


Observation:
Express the amount of water as a percentage by mass of the dry cement to the first place of decimal.
Sr. No.
Weight of cement (gms)
Percentage by
water of dry
Cement (%)
Amount of
water added
(ml)
Penetration
(mm)
1




2




3




4





Conclusion:
Standard consistency (%)= Weight of water added/Weight of cement x 100

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